Low-Emission Flexible Foam

AutoBond™ polyether (LF) and polyester (SF) series flexible foams are designed to meet the most rigorous OEM low emissions requirements while still providing superior value. Autobond LF/ SF flexible foams and StrataPlush™ LF/ SF headliner foam products are manufactured using a continuous-pour method.  Our low-emission chemical expertise, comprehensive process controls, and analytical testing capability allow Woodbridge to produce the most consistent, high-quality, low-emissions foams available in the North American market. The LF/ SF series of foams are available in flat and round blocks, in LF and SF foam grades.

Applications

• Body cloth lamination: flame, adhesive, leather, body cloth, textile
• Seating systems: automotive trim covers, seat topper pads, seat heater pads, cut-and-sew, plus pads, wadding
• Interior systems: door trim, head restraints, armrests, pour-in-place, foam-in-place
• Acoustical: NVH
• Overhead systems: headliners, sun visors, sun shades

Advantages

• North American leader in low-emission, open-celled polyurethane ether (LF) and ester (SF) flexible foam technology
• Significant corporate investment in polyurethane VOC management, development, and testing capability
• Ability to solve complexed interior cabin VOC, emission, and odor challenges
• Optimized chemistry solutions for best-in-class performance
• Multiple product options to meet the toughest Global OEM specifications

Options

Range of products (typical)

• Density: 1.8-2.6 lb/ft³ or 29-42 kg/m³
• Firmness range: 35-60 (25% IFD lb/50 in²)

Key characteristics

• Chemistry: polyether (LF) and polyester (SF) open-cell polyurethane
• Pour type: round block and flat block
• Fabrication: locks, looping, peeling, sheeting, die cutting, reticulation, roll compressing
• Lamination: PE film, PU film, adhesive films and webs, textile scrims, and non-woven scrims
• Other key options: variety of colors, FR/non-FR, acoustics, airflow, low emission (VOCs and odor)

OEM Specifications

AutoBond LF/SF flexible foams and StrataPlush LF headliner foams are designed to meet most OEM automotive interior emissions, fogging, and/or odor requirements, as well as most OEM PU flexible foam specifications.  

• DBL5450.10
• VDA270, VDA275, VDA277, VDA278
• BMW: GS97014-3
• VW: 50180, DIN 75201A, PV3937, PV3925, PV3341, PV3015, PV3925
• Hyundai Kia: MS-300-34; MS-300-55
• Ford: FLTM BO 116-03
• FCA: LP-463DB12-01, CS-13398
• Nissan: NES M0402, NES M0161-18
• GM: GMW3059, GMW8081, GMW3205, GMW15635, GMW15634
• Toyota: TSM058G
• Honda: HES D 6508, DWG 0094Z-SNA-0000
• Mazda: MÊS CF 080 B

Download Low Emissions Flexible Foam PDF