Coverstock Headliner Foam
Strata-Plush™ coverstock headliner foams are uniquely designed for a wide range of highly-efficient processes. Formulations are specifically engineered for both wet and dry headliner forming, as well as various other soft-trim applications. Woodbridge Strata-Plush headliner flexible foam family solutions are engineered to deliver the highly specialized needs of today’s laminate foam production environments.
Strata-Plush products are available in flat and round blocks and polyether and polyester foam grades. Our headliner foaming processes are finely tuned for density, firmness, cell size, cell structure, and airflow to provide outstanding performance for our customers.
Applications
- Headliners
- Sun visors
- Door trim
- Interior systems
Advantages
- 50” (1.27M) diameter round block
- 300+ linear yard rolls without foam join seams
- Superior product consistency for cell structure and visual appearance
- Formulated for crisp definition and superior craftsmanship
- Designed to recover post forming
- High firmness and crushable options available
- Thin-gauge thickness capability (1.65mm)
- Excellent acoustical properties
- Best-in-class footprint provides best customer value
Options
Range of Products (typical)
- Density: 1.6-2.2 lb./ft3 or 25.5-35.25 kg/m3)
- Firmness range: 40-100 (25% IFD lb./50 in2)
- Thicknesses: 065-0.275 inches or 1.65-7mm
Key Characteristics
- Chemistry: polyether and polyester open-cell polyurethane
- Pour type: round block and flat block
- Roll fabrication: looping and peeling
- Lamination: PE film, PU film, adhesive films and webs, textile scrims, and non-woven scrims
- Other key options: variety of colors, FR/non-FR, acoustics, airflow, low emission (VOCs and odor)
OEM Specifications
Strata-Plush headliner foams are designed to meet most OEM specifications and requirements.
- Federal Motor Vehicle Safety Standard: FMVSS302
- General Motors: GMW15058, GM6291M, GM6083, GM2101M
- Ford: WSS-99P48, WSS-M2D243, WSS-M2D491, ESB-M4D113
- FCA: MSAY309, CS-13398
- Toyota Motor Company: TSM6712G
- Nissan: NESM8047
- Tesla: TM-4001
- Honda: HES C209
- Hyundai Kia: MS-300-34
- Daimler: DBL5450, DBL5454; DBL5438
- Volkswagen: VW50180
Coverstock Headliner Foams
| Strata-Plush™ | Ether | Ester | Standard Variation | Low Variation | High Definition Round / Flat | Low Emission |
|---|---|---|---|---|---|---|
| Round / Flat | Round / Flat | |||||
| RB | ● | ● | ||||
| FB | ● | ● | ● | |||
| HD | ● | ● | ||||
| LV | ● | ● | ● | |||
| LF | ● | ● | ||||
| SF | ● | ● | ● |
